26th November 2008

TIG(GTAW) Welding Process Overview

posted in Auto Insurance News |

The acronym TIG stands for Tungsten Inert Gas Arc Welding and the acronym GTAW stands for Gas Tungsten Arc Welding this is the same process but it is referred to by these two different names.

In the situation you will be TIG Welding using an electric arc that generates the heat. You then have a tungsten non-consumable electrode that then produces the weld you are attempting to make.

One of the things that have to happen in this type of welding is that the particular metal that you are welding has to be shielded from contamination in the atmosphere or you will get a poor weld. Hence, the area is blocked with inert gass and sometimes used with a filler metal where it is deemed necessary.

Using an ionized gas called plasma that has a constant current to flow across is how this type of welding works. Plasma also has metal vapours within it. You will usually use GTAW if you have to weld thin metals like stainless steel, aluminium, magnesium or copper allows. GTAW also gives the person who is operating the welding process more control of the weld.

In welding terms, this means that this weld is much stronger and of a higher quality than many other types Welding . Many experts say that it is harder to learn, is complex and can be slower than other welding techniques.

Some welders like using a different kind of torch to produce plasma arc welding which is very much like this one but a little different. This type of welding will give a more focused welding arc, but usually this is done through automation.

How It Operates
The reason this welding process is the most complicated or difficult to master is because the welder has to use a smaller arc length; they have to be able to have a very steady hand. If they aren’t able to keep a distance between the electrode and the piece they are working on, the piece can become contaminated and there can be problems with the weld.

This is also a two handed process because you have to be able to hold the torch in one hand and feed a filler metal into the space that you are welding. You can see that this is a very intricate process and one that requires high skill.

There are a few types of Welder that will not require this type of weld and the individual will not have to use filler material these types include: edge, corner and butt joints. These types of welds are called autogenous or fusion welds (Source: Wikipedia).

A welder who is highly skilled in this process is able to alternate between using the torch and then using the filler material in a pretty fast way.  As they do this the filler rod can be taken out as the electrode moves forward, and it doesn’t have to be taken out of the gas shied. This is a highly developed process for those who can do it well.

GTAW can operate using several different currents: positive direct current, negative direct current or alternating current. This will all depend on how they set up the power supply in the beginning.

Welder World is a brand new community website for weldering to connect with one another and gather free information on welding. Stop by our new welding community, WelderWorld, and sign up for free to become a member and get your free Basic Welding Ebook. There will be many welding forums, welding blogs, and welding members to share information with as well as a free ebok just for joining that is all about Weldiing Basics. Come be A part of our Welding Community.


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This entry was posted on Wednesday, November 26th, 2008 at 5:26 pm and is filed under Auto Insurance News. You can follow any responses to this entry through the RSS 2.0 feed. You can leave a response, or trackback from your own site.

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